Automation systems designed and implemented in response to the specific requirements of our clients.
Assembly system for producing ‘sprayers’ for bottles
The client needs to produce 24 pieces per minute, which was achieved by splitting the entire process into two lines. This process is managed by a centralized control system capable of operating individually, depending on production needs. The system also includes intermediate quality checks and a final pneumatic leak test.
Cap assembly and gasket Insertion system
A DMG3 positioned on a 500-ton press picks up and deposits two caps at a time onto a unit. The cap is inserted and ultrasonically welded, with the process fed by a vibratory feeder (interchangeable based on cap type). Using a pneumatic handling device, the caps are moved to a station where an anthropomorphic robot places 27 grams of adhesive into the cap cavity, creating the required perimeter gasket. The line is completed with a quality control station for the welding and gasket, and a Cartesian robot for the final packaging of the finished caps.
Quality control and packaging system for detergent bottles
The automation must produce 6,350 bottles per hour, achieved by splitting the automation into two production lines. The rotary inspector checks the proper capping and quality of the bottles, removing defective units. The 1-liter bottles, produced by blow molding, are placed into specific boxes (15 bottles per box) and palletized in 9 layers of 5 boxes each.
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